biohub single use filling system company

BioHub^® Single-use Filling System

Name: BioHub ® Single-use Filling System
Brand: Bio-Link
Price: 100 USD

BioHub^® Single-use Filling System is a pre-sterilized, ready-to-use solution that consists of single-use mixing bag, sterile storage bag, filling bag, single-use capsule filter, filling tubing, single-use aseptic connector, disconnector and single-use filling needle. BioLink is committed to minimizing customer risks by offering top quality consumables, services and support.

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Features of BioHub^® Single-use Filling System

Subvisible Particles:

Subvisible particles are tiny, water-insoluble particles with a typical size of 2 µm - 50 µm. Subvisible particles in pharmaceutical injections in quantities exceeding certain limits may pose risks to patients, potentially even life-threatening in severe cases.

Therefore, it is necessary to strictly control the subvisible particles in single-use sterile filling bags that may come into contact with injections.

BioLink controls the level of subvisible particles in products from the source by establishing B+A-level workshop, ensuring a controlled production environment. Processes such as film cutting, welding, assembly are all conducted in B+A cleanrooms, reducing the impact of environment on product subvisible particles. The tubing, connectors and filling needles and other components are pre-flushed to ensure high cleanliness, eliminating visible foreign matter and reducing particle levels.

comparison-of-subvisible-particles-content-in-5-l-filling-bags.jpg

Sterility Assurance:

To ensure product sterility, BioLink follows the guidelines of ISO 11137:2013 for single-use sterile filling bags, applying the VDmax25 (radiation sterilization) method (i.e. possible SAL of 10-6 in the case of product sterilization with the given minimum dose of 25 kGy). BioLink provides the field distribution verification (PQ) of radiation dose by combining the packaging and loading methods of the product and selecting the packing density limit with the help of an irradiator of the commissioned radiation processor. Verification results indicate that the product was successfully radiated at a required dose of 25 kGy ~ 40 kGy when placed on the radiation pallets. Moreover, BioLink provides the quarterly validation of effective radiation to ensure the stable radiation measurement.

The regulatory agencies worldwide recommend performing pre-use integrity tests on filters and post-use integrity test on sterilizing- grade filters when applying aseptic process. Successful filter integrity tests with the combined inherent sterility and antibacterium of the system constitute a key link of filter verification, smooth processing and product quality.

Flexible Adaptability:

BioHub^® Single-use Filling System is superior inflexibility to ensure its adaptation to different scenarios and use requirements. In addition, it secures the minimum costs of cleaning verification, the accelerated interbatch switch and the reduced risks of interbatch- based product cross-contamination.

High Recovery Rate:

The design of BioHub^® Single-use Filling System with boat-shaped connectors prevents expensive drug product from remaining in the bag. We tested the recovery rate of eight different designs of filling bags (with 2-12 filling lines) by filling each bag with 5 liters of purified water and then measuring the weight of the residual liquid using gravity. Test results showed that the recovery rate was greater than 99.5% in all cases.

Quality Assurance:

BioLink quality system complies with both ISO 9001 and ISO 13485 standards
Quarterly validation of sterility verification and dose effectiveness
Subvisible particles (refer to the Chinese Pharmacopoeia <0903> (USP <788>))
Endotoxins (refer to the Chinese Pharmacopoeia <1143> (USP <85>))
USP <87> Cytotoxicity test
USP <88> Class VI systemic acute toxicity test, intradermal irritation test and intramuscular implantation test
ISO 10993-4 In-vitro hemolysis test

Features and Strengths:

Low residuals
Rigorous control of subvisible particles during production
Pre-sterilization and 100% integrity test (including β bags)
Reliable filling accuracy
Lower upfront capital investment and cross-contamination risks

Specifications of BioHub^® Single-use Filling System

No.	Description
1	Wetting filter with water or buffer for pre-use integrity test.
2	Connected to integrity tester for pre-use integrity test.
3	Sterilizing-grade filter for filtration drug product.
4	Used for collecting gases in exhaust filter.
5	Used for collecting liquids and gases for pre-use integrity test.
6	Aseptic connector to ensure the sterile process of connection and injection delivery.
7	Buffer bags available in the volume from 250 mL to 20 L.
8	Filling pump tubes with different specifications offered by multiple suppliers to ensure the filling accuracy and effective matching with filling pump.
9	Possible design of multiple (up to 12) filling tubes depending on the use requirements. The tubes are marked with numbered zip ties for quick and convenient identification.
10	Multiple filling needles available in different forms.
11	Based on the specifications of the filling machine, the need for β bags and their specifications can be selected accordingly.

Quality Control of BioHub^® Single-use Filling System

An overall approach is applied in quality control of filling bags for the single-use components. We are in a position to provide the phased risk assessment of raw material procurement and assembly manufacturing statement and its continuous monitoring, correction, control and improvement.

Quality Control of BioHub® Single-Use Filling System

Custom Services of BioHub^® Single-use Filling System

According to the customer’s effective use, BioLink provides the well-matched tailored services for each filling system including its consumables, hardware and verification. Please feel free to contact your local point of sales and the technical support center for any request.

Single-Use Filling Solution of BioHub^® Single-use Filling System

BioLink offers overall single-use filling solutions to meet multiple filling volumes and use scenarios from R&D to production phases.

Single-Use Filling Solution of BioHub® Single-Use Filling System

Link With Us Now!

Want to know more about BioLink bioprocessing products? Feel free to contact BioLink now!

Email

info@biolink.com

Phone

+86-400-058-9000

ADDRESS

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News & Events

13 Feb 2025

BioHub® Single-use Filling System

Features of BioHub® Single-use Filling System

Specifications of BioHub® Single-use Filling System

Quality Control of BioHub® Single-use Filling System

Custom Services of BioHub® Single-use Filling System

Single-Use Filling Solution of BioHub® Single-use Filling System